Ultrasonic Protein Extractor
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Ultrasonic Protein Extractor

- Frequency: 20kHz±0.5, automatic tracking
- Rated power: 3.0kW
- Process volume: 200L/unit/batch
- Equipment composition: ultrasonic probe+ultrasonic controller+reaction tank
- Targeted application: plant extraction
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Description

Technical Parameters

Hangzhou Precision Machinery Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic protein extractor in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy custom made ultrasonic protein extractor from our factory.

 

ultrasonic protein extractor

Frequency 20kHz±0.5, automatic tracking
Rated power 3.0kW
Process volume 200L/unit/batch
Equipment composition Ultrasonic probe+ultrasonic controller+reaction tank
Targeted application Plant extraction

 

Equipment Introduction

The ultrasonic protein extractor generates powerful disruptive forces through high-frequency vibrations-occurring 20, 000 times per second-to effectively penetrate plant cell walls and release protein components. As the proteins enter the solvent, the continuous ultrasonic action further breaks down protein particles, enhancing their efficacy. Additionally, ultrasonic vibration facilitates dissolution, accelerating the protein's solubility. Notably, the entire extraction process can be conducted at low temperatures, thereby preserving the biological activity of the proteins.

 

What are the steps for the ultrasonic extraction of soybean protein?

Remove impurities from raw soybeans and grind them.

Defatting was performed via n-hexane extraction, followed by the removal of the organic solvent in a dryer at 50°C to obtain defatted soy flour.

Defatted soy flour and deionized water are mixed in a specific ratio, while an alkaline substance is added to render the solution alkaline, which facilitates uniform mixing of the materials.

Insert the ultrasonic extraction probe into the extraction tank to perform ultrasonic extraction.

The protein supernatant and the underlying canza were separated using a centrifuge.

Soy protein powder is obtained through spray drying or freeze-drying.

 

Working effect of ultrasonic extraction technology:

 

 

Specifications of ultrasonic protein extractor:

Model

JH-SC200-6000-JB

Frequency

20kHz±0.5, automatic tracking

Rated power

6.0kW

Input voltage

AC380V, 50/60Hz

Amplitude(power) set

20%~100%

Work mode

Continuous or intermittent

Intermittent time set

0~9999Min.

Horn material

Titanium alloy

Horn diameter

50mm

Horn length

548mm

Ultrasonic probe install

Tri-clip with seal gasket

Tank material

SUS304L or SUS316L

Tank effective volume

200L

Stirrer speed

0~36rpm

Working pressure

Atmospheric pressure

Working temperature

Use temperature jacket to connect to the outer temperature control machine.

 

Advantages of the ultrasonic protein extractor:

- Extraction time reduced by more than 60%.


 

- Protein extraction yield increased by 25–35%.


 

- Eliminates the need for prolonged high-temperature soaking, thereby reducing energy consumption.


 

- Low-temperature extraction results in better protein functionality (e.g., solubility, gelling properties).

 

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