Ultrasonic Homogenizer

As industrial production and daily life continue to evolve, industries across the board are demanding higher standards for raw materials, production processes, and final products. Consequently, ultrasonic liquid processing technology is finding increasingly widespread application. This technology encompasses processes such as homogenization, dispersion, extraction, emulsification, mixing, and surface spraying of liquid materials.

 

 

  • Ultrasonic Homogenizer Sonicator
    Ultrasonic Homogenizer Sonicator

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 3.0kW/5.0kW
    Process volume: 50~200L/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic controller
    Targeted...

  • Ultrasonic Probe Homogenizer
    Ultrasonic Probe Homogenizer

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 1.0kW/1.5kW
    Process volume: 200~2000ml/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic...

  • Ultrasonic Processor
    Ultrasonic Processor

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 0.5kW/1.0kW/1.5kW
    Process volume: 100~2000ml/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic...

  • Flow Cell Ultrasonic Homogenizer
    Flow Cell Ultrasonic Homogenizer

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 3.0kW/5.0kW
    Process volume: 50~200L/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic controller+flow cell+stand...

  • Inline Ultrasonic Homogenizer
    Inline Ultrasonic Homogenizer

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 6.0kW/10kW
    Process volume: 200L~500L/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic controller+flow...

  • Ultrasonic Nanomaterials Homogenizer
    Ultrasonic Nanomaterials Homogenizer

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 3.0kW
    Process volume: 10~30L/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic controller+small reaction tank+...

  • Laboratory Sonicator
    Laboratory Sonicator

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 300W/500W/800W/1000W/1500W
    Process volume: 50~2000ml/unit/batch
    Equipment composition: ultrasonic probe+ultrasonic...

  • Ultrasonic Sonicator
    Ultrasonic Sonicator

    Frequency: 20kHz±0.5, automatic tracking
    Rated power: 3.0kW/6.0kW
    Process volume: 50 or 200L/unit/batch
    Equipment composition: ultrasonic probe+reaction tank+agitator+control...

  • Continuous Ultrasonic Processing System
    Continuous Ultrasonic Processing System

    -Frequency: 20kHz±0.5, automatic tracking
    -Rated power: 12kW/20kW
    -Process volume: 200~1000L/unit/batch
    -Equipment composition: ultrasonic probe+flow cell+soundproof...

  • Ultrasound Homogenizer
    Ultrasound Homogenizer

    - Frequency: 20kHz±0.5, automatic tracking
    - Rated power: 1.5kW/2.0kW
    - Process volume: 5~10L/unit/batch
    - Equipment composition: ultrasonic probe+ultrasonic controller+flow...

  • Handheld Sonicator
    Handheld Sonicator

    - Frequency: 40kHz±0.5, automatic tracking
    - Rated power: 0.3kW
    - Process volume: 2~100ml/unit/batch
    - Equipment composition: ultrasonic probe+ultrasonic controller
    -...

  • Industrial Ultrasonic Homogenizer
    Industrial Ultrasonic Homogenizer

    - Frequency: 20kHz±0.5, automatic tracking
    - Rated power: 3.0kW/5.0kW
    - Process volume: 50~200L/unit/batch
    - Equipment composition: ultrasonic probe+ultrasonic...

As industrial production and daily life continue to evolve, industries across the board are demanding higher standards for raw materials, production processes, and final products. Consequently, ultrasonic liquid processing technology is finding increasingly widespread application. This technology encompasses processes such as homogenization, dispersion, extraction, emulsification, mixing, and surface spraying of liquid materials.

Ultrasonic liquid processing relies primarily on the phenomenon of acoustic cavitation. An ultrasonic probe vibrates 20,000 times per second, creating alternating cycles of high and low pressure within the liquid. During the low-pressure phase, tensile forces pull the liquid apart to form countless micro-bubbles, which grow under the influence of continuous sound waves. Upon reaching the high-pressure phase, these bubbles become unstable and undergo instantaneous collapse (implosion). This collapse generates powerful micro-jets, shockwaves, and shear forces. The explosive energy released by this cavitation facilitates processes such as dispersion, homogenization, extraction, and emulsification.

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Typically, an ultrasonic homogenizer consists of an ultrasonic probe and a control unit; the shape and length of the probe can be customized to meet specific application requirements and integrate with existing production processes. In addition to the ultrasonic homogenizer itself, Hangzhou Precision Machinery Co., Ltd. offers comprehensive solutions that include reaction vessels, material transfer pumps, temperature control systems, and vacuum systems.

As a leading Chinese manufacturer of ultrasonic homogenizers, Hangzhou Precision Machinery possesses extensive experience across various application fields. A primary application is the dispersion of nanomaterials in the new materials and fine chemical industries—such as refining graphite particles, preparing nano-graphene solutions, and exfoliating single-layer graphene. It is also used for the ultrasonic dispersion of cathode and anode materials and conductive agent slurries for lithium-ion batteries, thereby improving particle uniformity and enhancing battery energy density and service life. Furthermore, ultrasonic homogenizers are employed to prepare nanoliposomes and nano-drug injectables, effectively increasing the solubility and absorption rates of poorly soluble drugs.

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Ultrasonic emulsifiers, meanwhile, are predominantly used in the food, beverage, and cosmetics industries. Ultrasonic emulsification ensures the thorough blending of oil and water phases in products such as lotions, creams, serums, sunscreens, and liquid foundations; this results in stable emulsions resistant to separation, fine particle sizes, and excellent absorption, while preventing an unnatural "white cast" and ensuring a smooth, natural finish.

In the beverage industry, emulsification facilitates the refinement of fat and protein particles, thereby enhancing both mouthfeel and absorption rates.

Ultrasonic extraction equipment can accelerate the extraction process for traditional Chinese medicinal herbs by at least 200-fold; furthermore, it enables extraction at low temperatures using eco-friendly solvents like water or ethanol, thereby better preserving the active ingredients and therapeutic efficacy of the medicinal materials.

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Ultrasonic spray coater are widely used in the following fields:

 

New Energy:

Fuel cells, photovoltaic solar panels, and lithium/solid-state batteries.

 
 

Biomedical Implants and Consumables:

Cardiac stents, drug-coated balloons, vascular catheters, blood collection devices, syringes, etc.

 
 

Electronics, Semiconductors, and Microelectronics:

PCBs, wafers/chips, and flexible electronics/touch screens.

 
 

Optical Glass and Functional Coatings:

Anti-reflective (AR) coatings for optical glass and aerospace optical components.

 

 

Hangzhou Precision Machinery Co., Ltd. is a comprehensive enterprise integrating R&D, manufacturing, and sales, possessing full-process OEM/ODM capabilities for non-standard custom solutions. The machine from small lab scale to large industrial production line. The company has established four specialized R&D teams focused on mechanical structure, ultrasonic acoustics, automation control, and fluid processing.The specific customization capabilities are described below:

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Technical Customization Capabilities: With in-house R&D for ultrasonic transducers and control systems, we can customize specialized functions—such as acoustic systems, fluid circulation, constant temperature control, and high-pressure explosion-proof designs—based on specific material dispersion or emulsification requirements (e.g., nanoparticle size, stability, and production capacity). Our equipment meets the rigorous demands of sterile pharmaceutical processing, corrosive chemical handling, and food-grade sanitary applications.

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Customization capabilities for equipment structure: Supports personalized design of overall dimensions, chamber materials, piping layouts, automatic loading/unloading, and online monitoring systems; compatible with both standalone unit and integrated assembly line production modes.

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End-to-end delivery capabilities: Capable of providing a full-chain service that includes process validation, 3D structural design, electrical programming, prototype fabrication, mass production, on-site installation and commissioning, and personnel operation training; possesses the dual capability to deliver both small-batch/single-unit custom solutions and large-scale, complete production line systems.

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Quality Control Capabilities: All custom equipment adheres to the ISO9001 quality management system, with select products meeting EU CE and ATEX certifications. Units undergo a 72-hour continuous operational burn-in test prior to shipment. We provide comprehensive documentation—including drawings, electrical programs, and equipment acceptance reports—support future process upgrades and modifications, and offer lifetime free technical support.

 

Hangzhou Precision Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of ultrasonic homogenizer in China, also supports custom service. With abundant experience, we warmly welcome you to buy advanced ultrasonic homogenizer from our factory.